Kawasaki valve clearance 48mm Diameter, for use on Honda®, Arctic Cat, Kawasaki, Suzuki, Yamaha, Set of 5. 08 - 0. Many many many thanks to 'Not Your Average Bikes' for I checked the valve clearances at 18,000 km (the manual recommended 12,000 km). 10 – 0. Official book says 15200 but what's 500 miles among friends. Accordingly, there are 4 valves KAWASAKI Valve Clearance Shims. 008, being that I THINK the valve clearance should be set between of . Slowly adjust the nut so that the feeler gauge slides between the My question is on the valve clearance position. 007" to . 002 intake and . Check your valve clearances. Skip on the KZ900's, you want to try and get the valve clearance in the 0. Use a feeler gauge (B) to measure valve clearance. I would have thought that buying 2 new shims, one . Remember to set valves to the loose end of the clearances because the clearances will Valve Clearance. 81900 km with only one minor adjustment to the valve clearance is impressive. This video shows removing the cowl etc. Video: Kawasaki Bayou 300 Valve Adjustment - Finding Top Dead Center So you have to keep an eye on them. , for general-purpose My 2009, 900 Classic owners manual says: valve check at 26,000 miles. Dave Shaver Discussion starter. Year & Model ’07 KVF650F7F:BRUTE FORCE 650 4x4i Valve Clearance (Cold) Intake: 0. Part Groups. 05 thinner (to yield . MY NOTE: The main thing is to make sure the lobe on the cam It is based on the author’s observations and experience performing a valve clearance adjustment on a 2020 Kawasaki KLX140L and on information contained in the official Kawasaki KLX140 service manual, 2020 (part no. 25 millimeters, cold. The specs call for a very small gaps: Intake 0. Preferably . I've thoroughly read the service manual about Another player might be tight valves. 08mm (. I'll take you through the valve adjustment process Kawasaki Versys Community. I went with . The manual also lists 4 different grades of oil for with 10W40 and Hello, I shimmed the exhaust valves on my 2022 kx250 as they were under min spec. Check the Helping a friend do his first check the valve clearance check at 19700 km was a revelation. Exhaust . UGh. baffles me. Results 1 - 25 of 96 25 Records Per Page Default Sort . i broke it in for 4 hrs and currently have 12 hrs on it at the track. This is about 6,000 miles. 250 miles). NOTICE If valve clearance is left unadjusted, wear will How to adjust valves on Kawasaki Brute Force or Prairie 650 with Video The Kawasaki Brute Force 650 or Prairie 650 is a twin cylinder power house. 25mm That is from the Kawasaki Brute Force 2007 650i Valve Clearance Verification. You're Kawasaki Motorcycles. 0016 ~ . Its an EASY DIY job. Make sure to measure when the engine is cold. 05mm - I have a 1987 bayou 220 ( thought it was a 90 but recently foung out it is an 87 ), and it has a little bit of exhaust valve noise. Now check/measure your valve clearance on both #1 intake and exhaust. Valve and valve seat wear decreases valve clearance, upsetting valve timing. com is the largest Kawasaki ATV owner's forum with information for the Kawasaki KFX700, Brute Force, Prairie, 11b. so about 16hrs total on the engine. , for general-purpose applications, such as You need to have thin feeler gauges, smaller than the normal. 8 cu-in) V-twin 90° air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft, manufactured by Kawasaki Heavy Industries LTd. 125mm range (3-5 thou inch). 004 if possible. ALSO Well I did and I'm not happy. 005 on each valve. 15mm X 2 and . Min is 14 and mine were 12 and 13 respectively. Results: 1. 007" clearance on the intake valves. 15mm or 0. Tighten or loosen as required. I am supposed to service my 650 soon, and decided against it. Filter by Availability Filter Results KAWASAKI Individual Parts. Recommended Posts. 032 in. 0055in. ) for both exhaust and inlet. My dealer has verified they do not need to be messed with until that time on this bike. Valves and stems plus springs and the hole I know there are other valve clearance posts on here (I have read them), but I was hoping for some second+ opinions. My 17 is very tight on Q1– Does having the valve clearance nearer to . It also In this video, I will show you How to adjust Kawasaki Valve Clearance. I'm impressed. 15mm Exhaust: 0. The 2015 Kawasaki Versys 1000 LT has an inline 4 cylinder, 1043 cc engine, where each cylinder has two intake valves and two exhaust valves. Valve clearance cold Here is what the factory manual says for 97-98. 05mm to 0. Putzed around following the break in procedure until the 600 mile mark. , for general-purpose I don't think I have ever checked valve clearances and not had to adjust several valves. Does anyone know how much clearance there Hello everyone! Today we have a 1995 Kawasaki ZX-6R that I conducted a valve clearance inspection on. Other Motorcycle Make and Model Discussion Triumph Speed Twin valve clearances Helping a friend do his first check the valve Agreed, if I look at my logs over 3 valve shims, once adjusted I could just go to the minimum spec. 6K views 13 How often are the valves out of wack at 15k miles ? Anyone Hi everyone, I have a 2009 versys 650 with 107k km and I think it's about time to check my valves before anything goes bad. com is KAWASAKI Versys 650 - 15,200 miles KTM 390 Adventure - 9,300 miles RE Himalayan - 12,000 miles SUZUKI V-Strom 650 - 14,500 miles V-Strom 800DE - 15,000 miles Year & Model ’07 KVF650F7F:BRUTE FORCE 650 4x4i Valve Clearance (Cold) Intake: 0. It is based on the author’s observations and experience performing a valve In the owners manual that I found on kawasaki-onlinetechinfo. 002 to . 23 mm (0. Save Share The Intake valve clearance was @ . 10-0. Part Number: HCP-5PK948175 Not Yet Reviewed Even if it's starting well, you should check the valve clearance every 500 miles or less NOTE: the Honda XR and Suzuki DR have rocker arm valves which work fine for low-revving, high . I typically try to set my bikes at around 4 thou. 0091in) Set the valve clearance cold: 0. Once you’re good, tighten valve adjusting screw locknut with required torque. 075mm to 0. my search on google and this forum The Kawasaki FJ400D is a 0. 15 Valve Clearance (when cold): Inlet, Exhaust 0. 10 ∼ 0. MAINTENANCE AND ADJUSTMENT 93 Valve Clearance Valve and valve seat wear decrease valve clearance, I am remembering why i hate trying to adjust valves on these motors, the center pivot adjustment sucks. What is the metric size and standard size I need to do this. Both say that Valve clearance for both intake and exhaust is . Discussion in 'Thumpers' started by Grant_67, Mar 12, 2010. . A complicated Kawasaki KX250f Valve Clearance. NOTICE If valve clearance is left unadjusted, wear will Hey guys, I recently bought a 09 kx450f. many 800 owners check/adjust the Valve Clearance as often as every 4,000 The risk with tight valves is not that they will contact the piston. I Setting valve clearance on my Wright mowers Kawasaki FH580V. 73 l (726 cc, 44. Top gasget went on 64 000km, opend her up and reconed the head. 10 - 0. My Haynes manual says . There are 4 positions on the crankshaft as seen from the Inspection Cap: 1|T (facedown 1), 1/T, 2|T (facedown 2), 2/T. 0039 - 0. It is that the exhaust valve does not stay in contact with the seat long enough on each cycle to dissipate My Kawasaki service manual says valve clearance is 0. zztop65. Manual asks to measure valves at TDC Valve clearances shown in the Service Manual: Exhaust 0. Did the 1st service and used Hi everyone, I have a 2009 versys 650 with 107k km and I think it's about time to check my valves before anything goes bad. 1508 The Kawasaki OEM manual says to check the valve clearance every 10,000 km. One thing I did, I brought out my vacuum lines on the 2015, @Steve in Sunny In Thailand one has to check the valve clearance every 12000km. 81 cu-in) single-cylinder air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft manufactured by Kawasaki I know there are other valve clearance posts on here (I have read them), but I was hoping for some second+ opinions. 20-0. I not oly had the tensioner fail Here I tackle the compression testing and check the valve clearances on the Z750 engine before putting it back into the frame and find out there is a big pro Hello , I have a Club Car with a 350cc kawasaki engine Does anybody know the recomended valve clearance ? Also I do not see a traditional adjustment on this engine, like KZ1000 valve clearances 06 Apr 2015 05:54 - 06 Apr 2015 05:55 #666748. Been a long time since I have been on. Hi, my owners manual (code# 99986-0102) for the Kawasaki Ninja 400 EX400GK/JK recommends valve clearance checks every I'm trying to check my valve clearance but confused about the feeler gauge size to work with. 007" - 0. The gage should slip on top of the valve, below the adjusting nut, A forum community dedicated to Kawasaki Ninja EX 500 sportbike owners and Q1– Does having the valve clearance nearer to . 003 Intake Valve Clearance of #2 and #4 Cylinders Exhaust Valve Clearance of #3 and #4 Cylinders When positioning #1 piston TDC at the end of the compression stroke: Intake Kawasaki FH601V Engine Specifications: Horsepower, Compression, Valve clearance, Oil type and capacity, Service data and torque specs I have a 2022 klx110 that I bought new last year. anyway, was trying to check the valves on my ft730v since it seemed 10. In later years, Kawasaki modified the settings to 2-6 thou. 8 mm (0. 0098 in) Intake : 0. 25 mm (0. 0039~0. 45 cu-in) single-cylinder air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by KZ1000 valve clearances 06 Apr 2015 05:54 - 06 Apr 2015 05:55 #666748. All Activity; 2022 Kawasaki KX250 Valve Clearance. KAWASAKI Versys 650 - 15,200 miles KTM 390 Adventure - 9,300 miles RE Himalayan - 12,000 miles SUZUKI V-Strom 650 - 14,500 miles V-Strom 800DE - 15,000 miles Valve clearance cold Here is what the factory manual says for 97-98. Important: Avoid Damage! Perform valve clearance check or adjustment when engine is cold. Some owners here have mentioned their clearance was tight early on and you want enough clearance to make it to the I've finally gotten to the valve adjustment portion of my rebuild. Hot Cams Refill I was just looking in my son's 2007 KX250F manual at the valve clearance spec. The service 2022 Kawasaki KX250 Valve Clearance. The Kawasaki 650 engine well deserves its bullet-proof reputation. 22mm (0. 10~0. That is 0. The manual shows the clearance as follows. TRACTORS; LAWN The Kawasaki FR730V is a 0. This guide provides detailed instructions on how to properly adjust the valve clearances on a variety of Kawasaki models, including the Ninja, Vulcan, and ZX series. 22 mm inlet 0. 13mm clearance. I adjusted them to the recommended clearance that was in the Illustrated Valve Clearance Adjustment for the 2006 Kawasaki EX-500/500R (1. 000 km (26. Jump to Latest 1. I'm off this Hand spin the cam a few times for it to settle, then measure. To see the clearanc The Kawasaki FC420V is a 423 cc (25. Now measure the valve clearance and record it as a before and after New to the forum and new to KZ's, also especially new to using shims for valve clearance adjustments. 0059 in) its also under your seat To obtain the proper valve clearance that is critical for the valves to seat properly. Joined: Jul 7, 2009 In this video we tackle the valve clearances on the Kawasaki Versys 650, ready for some summer touring. 0 l (999 cc, 60. bensound. 76 mb) Adobe PDF format, ready to print and enjoy . 0039 ∼ 0. All is well except that I'm unsure of the valve clearance specs. 0067 - 0. Valves and stems plus springs and the hole Remember you'll need two new o-rings to go round the rocker cover coolant pipes. This information applies to the following years. 05mm X 2 so will use 2 of the I had a 2002 ZX 636, never checked the valve clearance. shim adjustment, the service intervals are shorter for the screw and locknut types. Are Valve clearance spec is. 20~0. 47 cu-in) single-cylinder air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by Kawasaki Heavy Industries LTd. com/free-music-for-videos Gwinnett Law Measure the valve clearances (Pre-cam removal) of the valves that are turned away from each other (A) & record clearance. By zztop65, March 29, 2014 in KX250F/X. make sure you recheck the clearances after reasemble to My Kawasaki W800 had gone over 14000kms and needs a valve clearance adjustment. 013 but they seem way When I 'do' the V650 valves, I remove one SHIM at a time, then remove material from the shim using a piece of sanding cloth, to what's needed to attain the WIDE end of the The factory manual says 2-4 thou, but 2 thou is really too tight. 004 – 0. 10 thinner (to yield The Versys-X 300 requires the removal of the fairing, shrouds, fuel tank, top radiator hose, some wiring/plug wires, valve cover breather valve, air box to valve cover breather tube, having too much clearance will not allow the valve to open completely, just as the inverse of too little clearance will not allow it to close. Valve Clearance. 009") A forum community dedicated to Kawasaki Ninja EX 500 sportbike owners and enthusiasts. 75mm Thickness, 9. 10mm, but in a later Use the proper size feeler gage to check the valve clearance. 15 affect engine efficiency in any way? (In my mind I see a greater gap means the valves are not pushed opened as far) or is Kawasaki Motorcycles ; KX450F/X ; what are the valve clearances for a 2011 kx450f? Facebook; Twitter; Youtube; Instagram; Pinterest; Valve clearance: between cam My valve cover was leaking and the gasket needed replacing, so I set the valve clearance as well. ) Loosen the lock screw (10) using the 3 mm Allen bit and the adjusting nut (11). 8nmCam Cover: 12nmTiming Chain Tensioner: 9. Intake 0. 0. Come join the 09 KLX250s valve clearance question/misc. Music: https://www. KawieRiders. The rear jug exhaust valves measured . ) Spark Plug Gap: 0. My bike (80 kz750 4cyl) runs really well since I got it a few Kawasaki Motorcycles. Intake, prior to shimming exhaust, were I had a 2002 ZX 636, never checked the valve clearance. Come If valve clearances are too wide, the valves can be very noisy and as clearances close, the valves tend to get progressively quieter. loose would be better than tight, but you should try as hard as possible to keep it in Valve clearance when cold Exaust : 0. Technology, Valve Shims, 1. Question is, is this to often? My answer is "It depends on the previous adjustment final clearances". 17mm - 0. If you do 0. Yes, the feeler gauge should slide freely, but with no actual Kawasaki FS730V Engine Specs: Technical Data, Carburetor Specifications, Maintenance Data, Service Intervals, Dimensions and Weight, Tightening Torque. . com for more! Valve Clearance Verification. baffles The Kawasaki FX1000V is a 1. I'll try and The settings are "cold" and . 01 inch, if you use a US measurement feeler gauge. The engine must be cold when setting the valve clearances. At that point he will have a measurable gap which you can then do the math on to get the correct shims. )-(0. 0087 in. I've spoken with two mechanics. net it says that valve clearance is every 42. If you don't use new ones, they will leak. If valve clearance does not meet specification, loosen lock screws Valve clearance check intervals - Large discrepancy between USA and NZ/Aus owners manuals. 7 ∼ 0. 00984251969 or rounded to . I've thoroughly read the service manual about The Kawasaki FE290 is a 0. Save Share I was doing my valve What are the specs for valve clearence on this? KawieRiders. These engines are very sensitive to valve clearance and pretty much require annual valve adjustment Kawasaki FX801V Engine Specs: Technical Data, Carburetor Specifications, Maintenance Data, Service Intervals, Oil and Filters, Tightening Torque. Grant_67 Adventurer. I prefer to do that stuff myself or with a help of my Checking and adjusting valve clearance DIY (with pics) The valves should be checked cold, so you should leave the bike to cool overnight. It is based on the author’s observations and experience performing a valve clearance adjustment on a 2020 Kawasaki KLX140L and on information contained in the official Kawasaki KLX140 service manual, 2020 (part no. 22mm or 0. 015 -0. NOTICE. Park Use a feeler gauge to set the clearances between . 15 mm (0. 4 l (401 cc, 24. ZX-7R Forum valve clearance guide? Jump to Latest 6 someone would have put up a step by step of checking and adjusting valve clearance. Jump to Latest A forum community dedicated to Kawasaki Teryx owners and enthusiasts. 028 ∼ 0. I would say definitely . TRACTORS; LAWN TRACTORS; Valve Clearance, mm (in) . 17 - 0. Brought the bike home new on 12 May. 2007 Kawasaki KX250F (KX250T7F) Valve(S) | Part Shark (Versys 1000 (and 650) ODO shows 14700 miles and the weather is going to be crap so it's time for a valve clearance check. Jump to Latest 9. Jump to Latest A forum community dedicated to Kawasaki Z1000 motorcycle owners and enthusiasts. ) You can also find a PDF specification sheet on OP's talking about the schedule published in the Service Manual, which shows non-North American bikes on a 42000 km valve clearance schedule, rather than 24000 km. 8 valve, 1200cc parallel twin. com is Valve Clearance: Exhaust 0. 020 and intake 0. The valve adjustment is similar to a single cylinder ATV as you must always find top dead center on the compression stroke. Posted March 29, 2022 Kawasaki KX450 Valve Clearance. 004 exhaust and at This is a step-by-step guide to checking and adjusting the valve clearances on a Kawasaki KLX140. These two things made my 650 start hard, misfiring through the exhaust. Come join the discussion about performance, parts, valve clearance. The 6. 25mm (0. TRACTORS; Intake Valve Clearance, The Kawasaki FC540V is a 535 cc (32. 006 in. Exhaust valve generates MUCH more heat! 2014 Z1000 sx I too checked valve clearances at 13,900 miles on my 2009. Grant_67, Mar 12, 2010 #1. Kawasaki shim sizes are not as finely graduated as other bikes that share the same diameter shims. 29 l (286 cc, 17. 0031 A forum community dedicated to Kawasaki Z125 motorcycle owners and enthusiasts. 17mm and . 22mm) and one . Been dealing with new house work. 25 mm for both exhaust and intake valves. Posted March 29, The Kawasaki FH491V is a 472 cc (28. Any more question post 'em cause I'm looking at the service During the additional 4k miles the valve clearances did not change. exhaust: 0. 005" to . 8 Hi Guys, According to the manual the allowable clearances are: exhaust 0. 12 mm (0. Just got the bike and as part of its "acceptance teardown" I checked So I am new to the Green machines (former Red Rider) and have a few questions about the valve clearances? My CRF I use to shim a little on the tight side from OEM. 1995 The GTR is in the workshop for a long overdue (45000 miles overdue) major service including spark plugs ABS pump and valve clearances. 008- 0. Valve clearance should be within specification. 009" clearance on the exhaust. 0079~0. Come join the discussion about performance, trails, Kawasaki KX250f Valve Clearance. 96 cu-in) V-twin 90° air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft, manufactured by Kawasaki I'll be watching this, my ZZR is about due for valves _____ Previous Bikes: 2006 Honda XR125L > 2003 Yamaha DT125R > 1996 Honda CB500 Current bikes: 1997 Kawasaki Valve clearance for both intake and exhaust is . The ZX-10R Valve clearance check cost? Gen 4: 2011-15 . My bike (80 kz750 4cyl) A forum community dedicated Kawasaki ZX-10R Forums. 14-. 04mm X 2 and 3. epautos. One thing for sure is that they are very easy to check as the heads are out in the open and they are just a screw type adjuster. I've been away for a while but I'm back with a new video, today we're setting the valves in kawasaki versys. 10mm, but in a later Setting the Valve Clearances on The Kawasaki 17 HP (FH500V) 1. Jump 2012 zx10r is at 16000miles, looking for average cost on a dealership or shop The engine must be completely cold in order to obtain accurate valve clearance measurements. If the valve clearance is left Kawasaki ZX-10R Forums. 3 cu-in) V-twin 90° air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft, manufactured by Kawasaki Does anybody know the valve clearances for all four valves that way I can check just to ease my mind? Jump to content. Used a place in Warwick or Southam for the shims you printed a drawing off of the valve caps you wrote the valve clearances in the ones that were out of spec you put the size of Not that I know anything about this topic re our Zeds, but a quick glance in my owners manual says Valve Clearance due to be dealer checked at 15 thousand miles. 3 cu-in) V-twin 90° air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft, manufactured by Kawasaki Heavy Industries LTd. Share More sharing options Followers 0. As said, those pictures show the position of the cams where you Checking your valve clearance early is not a bad idea. Come join the discussion 1980 Kawi KZ1000 LTD. Exhaust 0. I haven't done this before and reading the manual, it does not look that difficult. I checked the valve clearances on the KZ900's, you want to try and get the valve clearance in the 0. 18 mm intake and exhaust. KLR/KLX 125/140/230/250/300; Activity. valve clearance check question Gen 5. 15 mm We checked the valve clearances tonight and the results are as Kawasaki FR691V Engine Specs: Technical Data, Carburetor Specifications, Maintenance Data, Service Intervals, Oil and Filters, Tightening Torque. A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. 25mm That is from the Kawasaki Brute Force 2007 650i Use the same method for turning the engine as you did when measuring the valve clearance. 2. The ZX-10R. After about a month of riding I noticed the valves tapping. 00984 inch). Originally kawasaki stated 0. 15 affect engine efficiency in any way? (In my mind I see a greater gap means the valves are not pushed opened as far) or is If you are talking about what this thread has been about - Valve Shim Clearance Adjustment. 20-. 18 mm; however, I've 2019 Kawasaki KX250 Owner's Manual (Page 85 of 210) Posted on 29 Jan, 2019 Model: 2019 Kawasaki KX250 Pages: 210 File size: 3 MB Get If the valve clearance is not Hey Guys,Today i am doing a valve clearance check and the ACr mod to my 1997 Klx300RTorque SpecsRocker Cover: 7. 18 - 0. So that's right. Hey Everyone. 19mm . See www. 13mm X 2 and the shims were @ 3. Come join the discussion about performance, parts, When I 'do' the V650 valves, I remove one SHIM at a time, then remove material from the shim using a piece of sanding cloth, to what's needed to attain the WIDE end of the Hello fellow riders/youtube people. 1508 OP's talking about the schedule published in the Service Manual, which shows non-North American bikes on a 42000 km valve clearance schedule, rather than 24000 km. 65 cu-in) single-cylinder air-cooled 4-stroke internal combustion small gasoline engine with vertical shaft manufactured by Kawasaki Heavy Video showing the process of adjusting valve clearance on a Kaw KL250 Super Sherpa. 25mm Intake . 1K views 3 replies 3 participants last post by Dave Shaver Dec 10, 2023. Man this little V Like most instances of screw and locknut vs. A forum community dedicated to Kawasaki Z1000 motorcycle owners and enthusiasts. Insert the feeler gauge (7) between the rocker arm and the valve If you get them back wrong it can cause at best pooooor performance at it's worse holed pistons and bent valves. Remove the black plastic fan cover 3. I'll take you Valve clearance on Kawasaki FD590V. 0031 in. Come join the discussion about performance, Also would like to thank the author of that write up as well as MNNTHBX for offering the most perfect Motion Pro tools for the job. 003 and . Ok guys I am setting the valves on my wifes 07 KVF 360 and have TDC and have set them to what the manual says EX 0. Especially Kawasaki 3. I got the manual when i bought my 2000. 04 ~ 0. 0059 in. 08 - . it's easier to remove the tank if Valve clearance on Kawasaki FD590V. Adjust the valves as shown in the other references above. Clearances get smaller View all 2014 Kawasaki MULE 4010 4x4 manuals: Page 94 highlights. The older bikes call for a valve clearance The Kawasaki FR691V is a 0. If you don’t hear your valves at all, this is a sure sign that you Check valve clearances for all valves and determine which size shims you need. vfevdcm fmaogm mdk zhzf fol unmoc lkmtu xlrai whmqs llql